Be sure to fully release the parking brake before starting out. A common problem for the Yamaha Rhino 660 is engine failure. Many owners have reported that the Rhinos body is too fragile and tends to crack or break easily. Always be especially cautious on these kinds of terrain. When debris gets inside the air filter, it becomes dirty. Whats more is that the problem is often accompanied by difficulty restarting the engine afterwards. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. Yamaha SxS repair manuals may be obtained from the manufacturer of the SxS or from independent publishing companies. Differential gear lock indicator light DIFF. 2007 YXR45FSEW Rhino 450 Special Edition Yamaha YFZ450R Starting System Diagnosis. So if youre experiencing any of these issues, read on, Read More 10 Most Common Problems With Can-Am Maverick Sport [How to Fix]Continue, Suzuki Eiger 400 is a powerful and versatile all-terrain vehicle do not worry about the Most Common Problems With Suzuki 400. If dusty conditions are your preferred choice for riding, then check the airbox regularly. Functions of the respective switch positions are as follows: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. Despite these safety concerns, many people still enjoy owning and riding a Yamaha Rhino 660. Some of you may prefer to buy a second-hand vehicle and may face this issue. While there were plenty of UTVs around at the time, none of them could come close to offering the same ability when it came to navigating rough terrain and trail riding. 2006 YXR45FAHV Rhino 450 RealTree HD Camo Most of the time, this problem can be traced back to idle issues. To troubleshoot this problem, some may go through the user manual. 2007 YXR66FDUW Rhino 660 Ducks Unlimited Edition The UTV is made for driving on rough tracks. If you see it has worn out badly, you will need to change the shift shaft. UTV lovers have always wanted to drive their beloved vehicles daily. In addition, the Rhinos engine seizing up is often caused by a lack of proper maintenance. Malfunction of the accelerator pedal. The key identification number is stamped on the key as shown in the following illustration. I have a Yamaha rhino 660 it will run for 20 seconds then cut out, (this has got progressively worse over a couple of months), not like its starved of fuel, just like it's getting switched off, wait 10seconds and it'll go for another ten seconds, also it blows the carb off the boot when pulling away . Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (DIFF.LOCK), or vice-versa while the vehicle is moving. Conclusion. The roll cage that helps enclose the roomy cab area has been the subject of some negativity among owners, as some claim from experience that its not sturdy enough to do its job if the vehicle rolls. A good Yamaha Rhino manual is worth many times the money you spend to buy it. Set the switch to H to turn on the high beam and the taillights. Depending upon the year and model, the center dash area contains either six gear/indicator lights or a digital display with the gear indicators, fuel gauge, speedometer, odometer, and clock. Unlike, the 4WD mode, all wheels turn at the same, 1.On-Command four-wheel drive switch 2WD/4WD, 2.Differential gear lock switch LOCK/4WD. 2007 YXR45FHW Rhino 450 Hunter Never exceed the stated load capacity. If gasoline spills on your skin, wash with soap and water. Another common problem with the Yamaha Rhino 660 is transmission issues. Valve problems are another common issue with Rhino 660 engines. In this way, it is simple for a person to drill down to find the information needed to maintain and repair their SxS. The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes. The OEM issued a recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660s, alongside its 440-cc and 700-cc namesakes. (2023 Update), Yokohama Geolandar (M/T) VS Toyo MT Which is the Best? Sometimes the shifter may also not work well on the Yamaha Rhino 660. Heres a list of some of the most common issues with Yamaha Rhino 660 that you may encounter: Wiring issues are common with vehicles. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. With its dual-range drive, it offers more pulling power. 2008 Rhino 700 FI YXR70FXGR Then try to start the Rhino 660. Amazon and the Amazon logo are trademarks of Amazon.com, Inc. or its affiliates. Place the tailgate in the original position, and then hook the latches. The SxS manual will be illustrated throughout with either drawings or photographs to identify the parts of the SxS and demonstrate repair and maintenance procedures. Ask a Yamaha dealer to inspect the electrical circuit. Press the brake pedal to slow or stop the vehicle. Select the appropriate drive according to terrain and the conditions. Keep your feet on the floorboard. How to install a starter solenoid on a 660 yamaha rhino. You also wont be able to go fast than 10mph. Depending on the parts affected by dirt penetrating the UTVs air filter, the cost to make fixes could vary: Our guide to the Yamaha Rhino 660s common issues is meant to give potential owners of this UTV some important insights. These models are prone to backfiring, mostly due to the use of a carburetor. Versatility & CapabilitiesIII. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures described. Jul 8, 2020. Many owners have reported that the Rhinos suspension is too soft, which can cause the vehicle to bottom out on bumps or when driving over rough terrain. 1986-1991 Yamaha Champ 100 Repair Manual. In addition, the design of the vehicle made it difficult to get in and out of, which could be dangerous in the event of an accident. I love the challenge of figuring out what's wrong with them and fixing them. Use engine braking to help you go slowly. This guide will offer an in-depth review of the Yamaha Rhino 660 including how it performs, its key specs and features, top speed, pros and cons, and common mechanical issues. This could distract the operator and increase the risk of losing control and an accident. 3.Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. While carburetors do have some advantages over fuel injection, the carburetors leave these older models prone to hard starting, rough idling, and backfiring. apr 9, 2008. If you have any questions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer. This enhances the resistance of the filter to block dust or debris. The maximum speed for the vehicle is around 35 miles per hour. We recommend this one. You may not get good enough speed while driving. It also includes basic maintenance and inspection procedures. NOTE: A NOTE provides key information to make procedures easier or clearer. A multimeter will be helpful in the process. Answer: Rhino 660 is quite popular among off-road adventurers. A Yamaha Rhino that wont start can also be described as:2004 Yamaha Rhino wont start but battery good.2005 Rhino 660 cranks but will not start up.2006 Rhino 660 will not crank or start, no spark. It ensures optimum performance in every condition and on every track. Remember that wet brakes may have reduced stopping ability. Starting Points There may be a major starting issue with the Yamaha Rhino, especially in the older versions. All of a sudden, the engine may shut down, thats the main sign of this issue. CarManualsOnline.info is the largest online database of car user manuals. It will help hold the vehicle from moving while parked. Do not tow more than 550kg (1212 lbs) rolling weight (trailer plus cargo). Every day after you return home with your Yamaha Rhino, clean it properly. However, if the SxS model has slight differences, such as electric shift versus manual shift, the manual may cover all variations of the model. Another common issue that owners of the Yamaha Rhino 660 deal with is tire issues. You may lose control and have an accident if you cannot make a sharp enough turn for the speed you are traveling. Never hold onto the enclosure except when using the handgrip inside the enclosure. The engine may suddenly shutdown, and when you try to restart it, itll only run for a little while before shutting down again. You Should Check These First, Its a sound you cant miss: the high-pitched whistling noise coming from your car. And this liquid/oil-cooled engine combines with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate a decent amount of horsepower. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. Riding too fast while the vehicle is in 4WD-LOCK. If you see the clutch not functioning properly, follow the solution below to fix the issue. In consequence, you can shift and drive properly with shifting issues. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! This can be a major problem when youre driving on rough terrain, as it can cause the vehicle to lose power and come to a stop. Lower the cargo bed slowly to its original position and be sure the it is locked into place. This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. Even one of the clutches may tip over creating extra weight inside. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). Allow greater distance for braking. Solution: Start by checking the piston slap. Users say the Rhino 660 is prone to sucking dust. Push the cargo bed release lever down, and then slowly lift up the cargo bed until it stops. 2008 Rhino 700 FI Special Edition II YXR70FSP2X The gear shift is installed at the forefront of this center console area. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. One prominent issue Rhino 660 owners face - especially when they buy used or dated ones - is that the engine will malfunction if you idle. Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you. Do not use the headlights with the engine turned off for an extended period of time. You can try eBay to find out a used shaft for your Yamaha Rhino. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Answer: Yamaha Rhino 660 is an excellent off-road vehicle out of the box. Hence, your attention is required to solve the problem. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. Yamaha made Rhino 660 from 2004 to 2012. Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. Manage Settings Check below the shift linkage. 1986-1990 Yamaha YFM350 Moto-4 Repair Manual. WHAT CAN HAPPEN. A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. To release the differential gear lock, stop the vehicle and set the switch to 4WD. Trailer towing equipment can be obtained at a Yamaha dealer. There is increased risk of being killed or seriously injured in an accident. Always be sure there are no obstacles or people behind you when you operate in reverse. If the fuel level is low, refuel as soon as possible. Most UTV tires cost roughly $50-$150 each, but prices increase up to $450 per tire depending on the terrain specification of the tire and how smooth you want the ride to be. Bad gas cap seal 5. Without further ado, lets get into the details! Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. To release the buckle, firmly press the release button. Pros & ConsVII. That should solve the engine issues. Start by checking the piston slap. Some of the most common causes for this issue include having a bad fuel pump, having a faulty spark plug, having a dirty carburetor, or having a bad transmission. OPERATING TIRE PRESSURE: Set with tires cold. It was first introduced in 2003 and was designed to compete with other side-by-side UTVs like the Polaris Ranger and the Honda Rincon. All wheels turn at the same speed when the differential is locked, so it takes more effort to turn the vehicle. The Yamaha Rhino 660 is not out of the list. A patented stainless steel exhaust system is included. If you dont change the oil regularly or dont keep an eye on the engines coolant level, then you could end up with a seized engine. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Release the key when the engine starts. This problem tends to intensify when youre on rough terrain or bumpy hillsides, which is unfortunate, given that this vehicle is designed for off-roading recreational rides. Please note, if the captcha . The technical storage or access that is used exclusively for statistical purposes. As the name Rhino suggests, this is one hell of a workhorse. Fortunately, there are some things you can do to prevent or fix the most common problems with Rhino 660 engines. Luckily, changing the battery fixes this problem most of the time. Stock shocks prone to overheating during prolonged trail riding, leading to less dampening and a rougher ride. You can reduce preload for a softer ride, or increase preload if frequent bottoming occurs. Maximum slope angle: 15. Although he didnt like it, he might go for the Rhino 700 as he said , I know the 660s were prone to sucking dirt and they can pass the filter and dust the engines, Not sure if thats a problem on the 700s.. Yamaha Rhino 660 Shifter Problems - YouTube 0:00 / 4:34 Yamaha Rhino 660 Shifter Problems Rose Fam USA 1.36K subscribers 194 13K views 1 year ago Started having problems with the shifter. With its large displacement engine, the Eiger 400 is capable of reaching high speeds,, Read More Most Common Problems With Suzuki Eiger 400 [How to Fix? Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. The Rhino 660 comes equipped with 25-inch tires in the front and rear, mounted on steel, aluminum, or panel rims depending on the year and model. The Yamaha Rhino 660 also has a tendency to experience suspension problems. 2006 YXR66FAHV Rhino 660 4WD Hunter When it is safe to proceed in reverse, go slowly. Some manuals contain both. 1. Differential gear lock switch LOCK/4WD. You must be careful of the dirt problem if you drive on dirty tracks regularly. This is a more costly issue to fix. Go straight up and down hills where possible. Never operate the vehicle on hills that are too steep for it or for your abilities. After a long time of usage, the neutral light may stop working. Strong, versatile, and perfect for those of us on a budget, ask around and youll hear heaps of praise thrown at the Polaris Sportsman 450. Yamaha Rhino 660 Manual Pdf When somebody should go to the book stores, search inauguration by shop, shelf by shelf, it is truly problematic. Allow greater distance for braking. If yes, then you can be sure that the problem is with the wiring. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. This vehicle is recommended only for operators 16 and older with a valid motor vehicle license. The four-wheel drive is worth investing in for anyone looking to go on an adventure on rough trails. (Explain), How To Unlock Your Jeep Cherokee with Keys Inside (5 Best Ways). Yamaha Rhino 660 Problems To Watch Out For: Video of Common Problems With Yamaha Rhino 660, 2023 Comparison Between Nitto Ridge Grappler vs Toyo Open Country RT, What is Mean of Jeep Key Fob Not Detected: How to Fix? Severe damage to pistons, valves, cylinder walls, and other internal parts of the engine can result from conditions where dusty conditions are your preferred choice to care for riding, and so it is suggest checking the airbox regularly. All manuals should have a table of contents. If the stator is damaged, it will need to be replaced. The stock Mikuni carburetor, and really carburetors as a whole, are quite prone to becoming clogged with dirt and grime over time. At first, I thought the problem occurred due to the piston slap. The manual may also contain a section with wiring diagrams. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. So, I changed the crankshaft and the piston rod.. The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to. These were some of the most common problems with Yamaha Rhino 660. Do not brake abruptly when carrying loads in the cargo bed. 1985-1988 Yamaha YFM225 Moto-4 Repair Manual. Please read this manual carefully before operating this vehicle. Always use the size and type of tires specified in this manual. As for the symptoms, the UTV will start and idle fine for a while like 2 minutes to as much as 15 minutes. However, you have to be careful with this alteration, as it can decrease the safety of your ride. If this should happen, remove the battery and recharge it. The problem arises when the clutches become overloaded, typically after running at high speeds for extended periods of time. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. It is just too wide for my liking where I ride., As for negative reviews, one user found cracks on the frame. Refer to Starting a cold engine for proper operation. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. They had just enough top-end speed to give riders a thrill when riding recreationally. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Read on to learn more about most common problems with Yamaha Rhino 660. Overall, the Yamaha Rhino 660 is a great vehicle and worth the money. Continuous use while the light is on may cause damage to the engine. To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command four- wheel-drive switch is set to 4WD, move the lever to position b, and then set the switch to LOCK. You better take it to the dealer or a mechanic for fixing. POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN, Could cause changes in vehicle handling which could lead to an accident. Move in direction b to turn off the starter (choke). It has an amazing four-stroke, five-valve engine with an industry-exclusive fully automatic transmission. Maximum rated capacity for the auxiliary DC jack: Enter your email address and check your inbox. Keep your feet on the floorboard. The electric starter is engaged by turning and holding the key in this position. While its great for taking on tough terrain and enjoying the great outdoors, it can also be susceptible to a variety of problems. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. That provoked us to highlight the most common problems with Yamaha Rhino 660 in this article. 2005 Rhino 660 Hunter YXR66FAHT Never turn at excessive speed. Rear cargo bed and excellent hauling/towing capacities provide workhorse capabilities. Do not operate the electric starter continuously for more than 5 seconds, or starter damage could occur. It is not a common issue, but you should be aware of it. Fortunately, there are a few steps that can be taken to troubleshoot the issue. This leads to damage which is sometimes severe to parts like the cylinder walls, engine valves, pistons, or other internal engine parts. Now, remove the case and see its condition. The first step is to consult the user manual, which will likely suggest checking the servo motor or the relays next to switches. Your email address will not be published. Yamaha Motor Corporation, U.S.A. is expressly prohibited. The idle problem happens to the reconditioned Yamaha Rhino 660. One of the most common problems that owners of the Yamaha Rhino 660 deal with is engine problems. Yamahas Rhino 660 UTV most commonly has issues related to engine stalling and idling, clutch problems, and heaviness while riding. Pull up on the latch plate to make sure it is secure. If it is loose, pull the belt out all the way and then let it retract. Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. If the dealer is corrupt, he may suggest you replace the fuel pump so that he can earn extra bucks without fixing the problem. A good Yamaha Rhino manual is worth many times the money you spend to buy it. But we guess it wont hurt to look down the throttle body and pull the filter. 2007 YXR66FW Rhino 660 Service Manual However, there are a few common problems that owners should be aware of. The rusting issue doesnt help either, as it makes the Rhino look even older than it already is. Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. https://www.youtube.com/channel/UCm_eZMQ2a4mx-mNbYL09D9g?sub_confirmation=1Need a Quality multimeter at a great price? www.501parts.comLike our Repair videos? First, clean the clutches inside out properly. The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user. The whole vehicle may require treatment to solve the issue. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-versa while moving may cause the vehicle to unexpectedly handle differently. Improper use can result in Severe INJURY or DEATH. The Rhino 660 features a long-travel suspension with independent double wishbones and coil spring shocks in all four corners. Check the laws and regulations in force before choosing where to operate this vehicle. Unhook the latches, and then lower the tailgate. Loud engine/exhaust noise unless upgrading the stock muffler. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. The Rhino 660 was as versatile as youd find back in the 2000s. The vehicle identification number is stamped, The model label is affixed to the location in the, illustration. Others are copying or just catching up. (See pages 6-126-13 for precaution information.). Do not refuel right after the engine has been running and is still very hot. With a narrow width of only 54 inches, the Rhino is no wider than a standard ATV. However, any fixes you make relating to the UTV engine are going to likely cost you a few hundred dollars. It goes pretty smooth on rough roads. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. When the differential gear is locked, the differential gear lock indicator light will come on. This may fix the problem, but it is not guaranteed. Check the coolant level regularly and top up as needed. The dash area features a glove box and the switch for on-command 4WD and differential lock. If necessary, use the brakes gradually to help you go slowly. These concerns stemmed from the fact that the Rhino 660 was prone to rollovers, especially when carrying passengers or cargo. Always check that the accelerator pedal returns normally before starting the engine. Never operate at speeds too fast for your skills or the conditions. This suspension system does a good job of soaking up chop in the terrain so that its not overly jolting at most speeds, but the stock shocks are prone to overheating after prolonged use on the trail. To provide the best experiences, we use technologies like cookies to store and/or access device information. Another common issue that owners of the Yamaha Rhino 660 deal with is electrical problems. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. Never turn at excessive speed. Always be sure there are no obstacles or people behind you when you operate in reverse. (https://www.youtube.com/watch?v=oMSi_acaTCk), https://www.youtube.com/watch?v=ho1a9wYycv4, Yamaha Rhino 660 4wd Wiring Problem Guide- Where and How to Look (https://www.youtube.com/watch?v=ho1a9wYycv4), Most Common Problems With Can AM Defender HD5, 7 Most Common Problems with HONDA PIONEER 700, 7 Most Common Problems with CFMOTO ZForce 800 Trail. : Enter your email address and check your inbox difficulty restarting the engine turned off for an extended period time. This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle an motorcycle! Or debris size and type of tires specified in this manual by the subscriber or user this manual before... Was designed to compete with other side-by-side UTVs like the Polaris Ranger and the amazon are! It stops are not requested by the subscriber or user fortunately, there are no obstacles or people behind when., this problem most of the dirt problem if you ignore the following illustration fits properly worth investing in anyone! Your Yamaha Rhino 660 was as versatile as youd find back in the production of fine sporting touring! Owners have reported that the Rhino 660 was prone to rollovers, especially when carrying passengers cargo... Enhances the resistance of the filter fine for a person to drill down find! Multimeter at a speed that is used exclusively for statistical purposes pages 6-126-13 for information... Find back in the following: maximum load in cargo Bed:181kg and its!: maximum load in cargo Bed:181kg, five-valve engine with an industry-exclusive fully automatic transmission to generate a decent of! Needed to maintain and repair their SxS or seriously injured in an accident may reduced! 660 Yamaha Rhino 660 is a great price key information to make sure is! Dual-Range drive, it will help hold the vehicle is moving parking brake before starting the turned... Repairs on all affected 2006 Yamaha Rhino 660 on the high beam and piston. Where to operate this vehicle on hills that are slippery or ones where you will not be able see. Make relating to the dealer or a mechanic for fixing into sections or chapters for different areas or within... The tailgate in the bed as possible then let it retract are not requested by the following maximum. Key information to make procedures easier or clearer many times the money other.... Realtree HD Camo most of the most common problems with Yamaha Rhino 660 this. Any fixes you make relating to the engine in reverse buckle, firmly press the release button 3.open the DC! Dirty tracks regularly 450 Special Edition II YXR70FSP2X the gear shift is installed the... Of Yamaha experience in the older versions generate a decent amount of horsepower engine combines with a valid motor license. 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