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Thank you. I'm now trying to troubleshoot the system. Where can I find a float switch wiring diagram? Just need to know what kind and size of wire that will perform without problems. o"|s!#
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The Type FRG is reverse acting: the contacts open on falling pressure. It is only a gravity supply to a Goulds booster pump on a separate circuit controlled by Square D pressure switch to supply pressure to bladder tank. We do have more than one editor. When I touch well casing I feel electric current but pump will not run, On 2021-09-28 Continue readingat WATER PUMP WIRING DAMAGE or select a topic from the closely-related articles below, or see the complete ARTICLE INDEX. All that is left is installing the switch per the manufacturers instructions for your desired levels. Two wires are power in to the switch and two are power out to the pump. Thanks, What is this Magic, you ask? DaveTwo common causes of a circuit breaker tripping when the pump turns on are- a short circuit anywhere in the well pump wiring - those issues are discussed above on this page- a seized or frozen pump motor - details are at ELECTRIC MOTOR DIAGNOSTIC GUIDE inspectapedia.com/electric/Electric_Motor_Diagnosis.phpbut Doing so invites an electrical fire or injury. 0000002879 00000 n
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at https://inspectapedia.com/water/Pumptec-Plus-Manual-Franklin.pdf Your electrician or pump installer will perhaps test the pump circuit and may find shorted wires. However, seal-in relay A has been activated and closed, bypassing the now-open switch L (effectively sealing it in), so the pump continues to run until the high-level switch H opens. My water stoped after a bad rain storm I changed the pressure switch and got new control box. He used a piece of wire to jump the blown fuse and we still had spark at the switch, but in his words, not enough voltage to actually turn the pump on because the wire was too small. The symptom you describe occurs usually when there is low flow rate of water into the well combined with a pump protection switch or device (designed to shut off the pump to prevent it from running "dry" and thus being damaged). I would start by checking that the pump works properly by running it directly, temporarily bypassing the Pumptec pump saver. You need to know the normal resistance for your specific well pump brand and model. I worry as well that no fuse blew nor circuit breaker tripped. The illustration I show above is excerpted from Gould's pump manual, On 2018-12-26 My understanding is we're at 'the motor needs to be replaced'? I hooked up new pump and forgot to change the switch from 220 to 110, will this hurt the pump capacity? A 2-wire 240V well pump may have the following wires present and connected as given at the control box: A 3-wire pump control box may actually have 6 physical wires present as follows: Above: Example wiring details using the Franklin Electric Pumptec-Plus pump controller - citation and manual links provided below. It took about 5 minutes to fill the 120 gallon tank. A water logged pressure tank will quickly if not immediately reach cut-out pressure and turn off the pump (unless the pressure control switch is itself faulty and not sensing that the tank is up to pressure). water level controller with ac motor circuit diagram, automatic water pump control circuit diagram, omron water level motor control wiring diagram, automatic change over contactor circuit diagram, automatic water level controller circuit diagram, solar water pumping machine control schematic, magnetic Contactor wiring diagrams and float switch, circuit diagram for split air conditioner, schematic diagram for split air conditioner, disadvantage of numeric water level indicator, ladder diagram of automatic water level controller pump, abb variable frequency drive wiring diagram, circuit diagram of single phase water pump, automatic WATER LEVEL pump CONTROL circuit. There are at least two common electrical tests: 1. top photo credit: PEO ACWA via flickr cc cropped. is there any way I can test pump. It stopped working. Replace the switch and any burned wiring and correct the air charge in your pressure tank. Will definitely keep you posted. And thank you for your individualized assistance. Thank you. Class 9013 Square D Commercial Pressure Switches: The Type FSG is the standard water pump switch, suitable for all types of pumps: jets, submersible. [Photo above] Water shut off and when restarted saw a spark. 0000075524 00000 n
Now green light is flashing. If you can't find the break in the wiring it'd be safest to leave power off until you have an electrician on site. The wire from the house is buried really deep. For small motors DC motors, motors up to 1 HP the relay-driven contactors shown in the diagrams above are probably sufficient for starting the motor. Or you could take the pump out and ask for its motor to be tested by a local electrical motor repair company who provides that service - compare the estimate of that testing with simply replacing the pump. 0000066056 00000 n
Franklin Electric, PUMPTEC-PLUS PUMP CONTROL & PROTECTION SYSTEM INSTALLATION GUIDE [PDF] (2013) Franklin Electric, op. HW1d7}?H
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)e1gh~0)adh5zH_2], @Aaron, BLUE or "run"wire connects from the On-Off switch or relay to a capacitor R terminal and also to the motor's R or run terminal.
You can also check resistance between each lead and ground - and to the well casing as sometimes that will show up a short not between wires but between one wire and ground. I don't think the problem is bleed over. I noticed a wire was charred and when I started the pump again saw a spark. May I ask are you the same person who I started all this with, or do the moderators change? Thats not so bad: two float switches, an additional relay, and four to six wires. changing the caps did not help.
Are you certain that the problem is that the pump isn't running as opposed to a running pump but a leak or piping problem? The Type FYG is designed to meet higher horsepower and pressure requirements. this pump being a 2 wire only has the pressure switch no control box my email is bodyman36@hotmail.com. When the water pressure in the tank gets to about 30 psi, the water in the house starts discharging air and water combined.
water tank pump meter is not working Gil The pump is able to immediately pump water every time it turns on but it only stays on for a few seconds. So what can we do to protect the pump motor? Pump motor insulation and windings all test good. On the bottom line you have the wiring terminals for the switches providing hysteresis (wires 1 & 2). When float switch activates pump motor, it fills normally for about 10 minutes and then clicks off and immediately back on, and keeps pumping as if nothing happened. Ultimately using some simple electrical tests the homeowner traced the water pump problems to a nicked well pump wiring circuit wire.
Not exactly what's on the chart inside the box, but not far off. If the well casing is plastic then you have to connect your ground lead to the circuit ground. A loose wire can cause intermittent pump or other electrical device failures as well as a hard failure that means no power or blown fuses.
Take a look at ELECTRIC MOTOR DIAGNOSTIC GUIDE - the 20amp pump circuit breaker keeps being thrown. I'm same mod, in this case, but a few days older. hb```c``c`e`gd@ A([Ua&S0pttt $b~bf:.c V%sf8H%99>A10v)"@;i(` ! On 2021-09-24 by inspectapedia.com.moderator (mod). @Anonymous, WATER PUMP WIRING REPAIR at InspectApedia.com - online encyclopedia of building & environmental inspection, testing, diagnosis, repair, & problem prevention advice. News There no place for one . A new motor in the well along with the drop cable will show about 2 Megohms resistance. I only have three (3) wires at the well head and that continues through out the remainder of my system being the breaker shut off and the pressure switch. 0000004015 00000 n How do I fix this please? I am assuming your 5000g tank is not pressurized and that no pressure control switch and loss of air in the tank is causing trouble.
Also I'll be ordering new protection device like the module currently installed. Wiring a float switch isnt necessarily hard, but it can be a little confusing if you dont have a visual aid or two. The pump only runs for a few seconds and then shuts off. This happens even if Im holding the pressure control fill lever. - unbalanced voltage on 2 legs of a 240VAC pump circuit. 0000001890 00000 n However the relay in the control box continues to click on and immediately off repeatedly with no activation of pump ( as pump switch is open). Replace fuse or breaker - does the pump run and keep running normally? 0000065229 00000 n One more bit of info though: this well problem is from well pump originally installed by original owner, who is long gone and I have now become care taker of it. Is there some procedure I've missed for replacing the capacitor that does this? It also says the current motor running loaded amps is 5.9 (not sure that's useful) Woke up this morning to no wate, On 2021-07-29 by inspectapedia.com.moderator (mod), @Dave, 0000027049 00000 n A bad impeller can jam the pump, causing it to draw high current. Hyste-what?? 2. check every wiring connection for looseness, overheating, arcing, corrosion, etc. Watch out: don't try electricalwiring yourself if you're not trained as you could be shocked or killed. We continued using water while power was out but had no water pressure when power came back.I replaced the old pressure switch with a new one that has the little lever to manually switch on the pump to refill the tank when pressure drops too low. by Inspectapedia Com Moderator. %PDF-1.4 % Checking breaker, I have 220. We need to wire both float switches back to our control circuitry, plus we have to add the contacts and seal-in relay A. @inspectapedia.com.moderator, Thank you. Any help greatly appreciated been going on a week without water !! I just wanted to be sure problem is not above ground. Thank you. As the single KARI series float rises with the liquid level in the tank, it tilts to one side. Remove obstruction in impeller housing, inspect for and replace damaged impeller or frozen motor.
You can also check resistance between each lead and ground - and to the well casing as sometimes that will show up a short not between wires but between one wire and ground. I don't think the problem is bleed over. I noticed a wire was charred and when I started the pump again saw a spark. May I ask are you the same person who I started all this with, or do the moderators change? Thats not so bad: two float switches, an additional relay, and four to six wires. changing the caps did not help.
Are you certain that the problem is that the pump isn't running as opposed to a running pump but a leak or piping problem? The Type FYG is designed to meet higher horsepower and pressure requirements. this pump being a 2 wire only has the pressure switch no control box my email is bodyman36@hotmail.com. When the water pressure in the tank gets to about 30 psi, the water in the house starts discharging air and water combined.
water tank pump meter is not working Gil The pump is able to immediately pump water every time it turns on but it only stays on for a few seconds. So what can we do to protect the pump motor? Pump motor insulation and windings all test good. On the bottom line you have the wiring terminals for the switches providing hysteresis (wires 1 & 2). When float switch activates pump motor, it fills normally for about 10 minutes and then clicks off and immediately back on, and keeps pumping as if nothing happened. Ultimately using some simple electrical tests the homeowner traced the water pump problems to a nicked well pump wiring circuit wire.
Not exactly what's on the chart inside the box, but not far off. If the well casing is plastic then you have to connect your ground lead to the circuit ground. A loose wire can cause intermittent pump or other electrical device failures as well as a hard failure that means no power or blown fuses. Take a look at ELECTRIC MOTOR DIAGNOSTIC GUIDE - the 20amp pump circuit breaker keeps being thrown. I'm same mod, in this case, but a few days older. hb```c``c`e`gd@ A([Ua&S0pttt $b~bf:.c V%sf8H%99>A10v)"@;i(` ! On 2021-09-24 by inspectapedia.com.moderator (mod). @Anonymous, WATER PUMP WIRING REPAIR at InspectApedia.com - online encyclopedia of building & environmental inspection, testing, diagnosis, repair, & problem prevention advice. News There no place for one . A new motor in the well along with the drop cable will show about 2 Megohms resistance. I only have three (3) wires at the well head and that continues through out the remainder of my system being the breaker shut off and the pressure switch. 0000004015 00000 n How do I fix this please? I am assuming your 5000g tank is not pressurized and that no pressure control switch and loss of air in the tank is causing trouble.
Also I'll be ordering new protection device like the module currently installed. Wiring a float switch isnt necessarily hard, but it can be a little confusing if you dont have a visual aid or two. The pump only runs for a few seconds and then shuts off. This happens even if Im holding the pressure control fill lever. - unbalanced voltage on 2 legs of a 240VAC pump circuit. 0000001890 00000 n However the relay in the control box continues to click on and immediately off repeatedly with no activation of pump ( as pump switch is open). Replace fuse or breaker - does the pump run and keep running normally? 0000065229 00000 n One more bit of info though: this well problem is from well pump originally installed by original owner, who is long gone and I have now become care taker of it. Is there some procedure I've missed for replacing the capacitor that does this? It also says the current motor running loaded amps is 5.9 (not sure that's useful) Woke up this morning to no wate, On 2021-07-29 by inspectapedia.com.moderator (mod), @Dave, 0000027049 00000 n A bad impeller can jam the pump, causing it to draw high current. Hyste-what?? 2. check every wiring connection for looseness, overheating, arcing, corrosion, etc. Watch out: don't try electricalwiring yourself if you're not trained as you could be shocked or killed. We continued using water while power was out but had no water pressure when power came back.I replaced the old pressure switch with a new one that has the little lever to manually switch on the pump to refill the tank when pressure drops too low. by Inspectapedia Com Moderator. %PDF-1.4 % Checking breaker, I have 220. We need to wire both float switches back to our control circuitry, plus we have to add the contacts and seal-in relay A. @inspectapedia.com.moderator, Thank you. Any help greatly appreciated been going on a week without water !! I just wanted to be sure problem is not above ground. Thank you. As the single KARI series float rises with the liquid level in the tank, it tilts to one side. Remove obstruction in impeller housing, inspect for and replace damaged impeller or frozen motor.